<h2>Custom Manufacturing at NOVACOM: From Field Needs to Industrialized Solutions</h2> <h2>Custom Economic Blowing Nozzles</h2> <p>NOVACOM's <strong>economic blowing nozzles</strong> are developed to meet a simple and measurable objective: <strong>achieve more efficiency with less compressed air</strong>, without degrading the blowing quality or process stability. Depending on your application (part ejection, dust removal, drying, detachment, guiding, cleaning, shaping an air flow), we size the nozzle and its interfaces to ensure a <i>useful and repeatable jet</i>. Custom manufacturing focuses on geometry (section, profile, orientation, diffusion), type of connection, machine compatibility, materials, resistance to environments (dust, humidity, temperature, projections), and the desired noise level. The <strong>NOVACOM Design Office (DO)</strong> is involved from the start: need analysis, flow/pressure constraints, consumption reduction goal, design choices, and then validation of behavior in situ. This approach optimizes the overall performance of the line by limiting air losses and controlling settings. The DO can also recommend blowing architectures (positioning, number of points, sections, supply) to standardize action and stabilize results. In production, we ensure continuity between design and manufacturing: control, traceability, and documentation to facilitate integration and maintenance. You thus obtain a blowing solution <strong>designed for your pace</strong>, your installation constraints, and your energy objectives.</p> <h2>Vacuum Boxes and Gripping Systems with Suction Cups (Custom Mold)</h2> <p><strong>Vacuum gripping</strong> requires fine adaptation to the handled part: shape, surface, roughness, porosity, mass, temperature, presence of moisture or dust, hygiene constraints, risk of marking, accelerations, and cycles. NOVACOM designs and manufactures <strong>vacuum boxes</strong>, <strong>gripping heads</strong>, and <strong>suction cups</strong> configured for your application, with particular attention to sealing, stability, and repeatability in production. When the geometry of the part requires it, we create a <strong>custom mold</strong> to achieve a suitable reach, optimized lip, and controlled support areas, while ensuring durability and mechanical strength. The <strong>NOVACOM DO</strong> structures the project: collecting product and machine characteristics, estimating necessary forces, choosing materials and shapes, proposing architecture (distribution of suction cups, vacuum circuits, valves, filters, sensors), and then validating the solution with regard to safety margins. This approach is particularly useful for challenging parts (cardboard, bags, textured surfaces, fragile products, films, perforated parts) where the compromise between holding, marking, and production rate is critical. The DO can integrate tooling and automation constraints (size, strokes, recoveries, connections, maintenance) to facilitate line operation. In manufacturing, we ensure consistency between design and realization, with controls and tests oriented towards "real use" to guarantee reliable gripping. Result: a <strong>custom gripping solution</strong> designed to reduce downtime, stabilize cycles, and improve handling quality.</p> <h2>Custom Vortex Cooling Systems</h2> <p>In many industrial environments, localized cooling without refrigerant is a simple and robust solution to protect a station, stabilize a measurement, or secure a sensitive component. NOVACOM's <strong>vortex cooling systems</strong> integrate easily on machines and allow the production of a cold air flow from compressed air, useful for example for electrical cabinets, sensors, control stations, gluing areas, or applications exposed to heat. Custom manufacturing addresses several key points: mounting configuration, connections, flow orientation, condensate management, upstream filtration, materials, and compatibility with the environment (projection, dust, humidity). The <strong>NOVACOM DO</strong> assists with sizing: analysis of thermal constraints (heat source, target temperature, volume to be treated), usage conditions (available pressure, flow, cycles), and then selection of the most suitable vortex solution. The DO can also recommend essential peripheral elements for performance and longevity (filtration, regulation, mechanical protection) to avoid air overconsumption or efficiency loss due to uncontrolled supply. The goal is to obtain a reliable system, consistent with your installation, and usable daily, with simple implementation and reduced maintenance. In production, we ensure the reproducibility of performances and the conformity of delivered components to facilitate installation and standardization on multiple machines. You thus benefit from an <strong>industrial vortex cooling solution</strong> adapted to your constraints, sized by the DO, and designed to last.</p> <h2>Custom Venturi Systems (Vacuum Generation and Process Optimization)</h2> <p><strong>Venturi systems</strong> are an effective response for generating vacuum from compressed air, with simple integration, excellent reactivity, and reliability suited to industrial environments. At NOVACOM, custom manufacturing aims to adapt the Venturi to your actual needs: desired vacuum level, useful flow, vacuum time, volume to evacuate, number of gripping points, network length, pressure losses, filtration, space constraints, and control strategy (control, air saving, maintenance, detachment blowing). The <strong>NOVACOM DO</strong> intervenes to avoid approximate sizing that often leads to excessive consumption or unstable performance. We analyze your parameters (network pressure, cycles, pace, nature of parts, acceptable leaks) and propose a coherent architecture: Venturi selection, choice of accessories (filters, vacuum/pressure switches, valves, silencers, regulators), and mounting recommendations to achieve stable vacuum. This approach promotes energy optimization, noise reduction, and production reliability. In custom manufacturing, we can adapt interfaces, connections, compactness, or integrate functions useful to your process (diagnosis, measurement, adjustment, air saving). The final goal is to provide a "ready-to-integrate" vacuum solution, documented and reproducible, that improves machine availability and control of settings. Thanks to the DO, you obtain a Venturi system <strong>sized for your application</strong> and not a generic solution, with a direct gain in stability, performance, and daily operation.</p> <ul> <li><strong>Integrated DO</strong>: need analysis, sizing, validation, and documentation</li> <li><strong>Custom Manufacturing</strong>: interfaces, geometries, materials, machine compatibility</li> <li><strong>Optimization</strong>: performance, air consumption, noise, process repeatability</li> <li><strong>Industrialization</strong>: design/manufacturing consistency, control, and integration</li> </ul>